Custom Inflatable Watercraft Design
From your vision to production-ready design — in-house engineering for SUP boards, kayaks, inflatable boats, and marine accessories.
End-to-End Product Design
Complete design and engineering services from concept through production transfer.
Concept & Sketch Design
From rough ideas to detailed concept sketches. Our designers work with you to define product vision, target audience, and performance goals before any CAD work begins.
3D CAD Modeling & Engineering
Full 3D solid modeling using industry-standard CAD software. Drop-stitch core geometry, rail profiles, rocker curves, chamber layout, and valve placement optimized for manufacturing.
Material Selection & Specification
Expert material engineering for PVC, Hypalon/CSM, drop-stitch thread density, EVA foam, and accessory components. Selected for performance, durability, and cost efficiency.
Prototype Development & Testing
CNC-cut prototypes, in-house seam welding, pressure testing, and real-water trials. Iterative refinement based on performance data before mold commitment.
Mold & Tooling Engineering
CNC-machined aluminum and composite molds engineered for production throughput. Precision tolerances ensure consistent product quality across production runs.
Production Specification Package
Complete technical package including CAD files, BOM, assembly instructions, QC checkpoints, and packaging specifications delivered to your manufacturing partner.
From Concept to Production
A structured 5-phase design process that de-risks product development.
Inquiry & Brief
Share your product vision, target market, and performance requirements. Our team reviews and proposes a design scope within 48 hours.
Concept Development
Industrial design team develops 2-3 concept directions with sketches, renderings, and preliminary specifications for your review.
CAD & Engineering
Selected concept enters detailed 3D CAD modeling. Structural analysis, material specifications, and manufacturing feasibility validated.
Prototype & Validation
Physical prototypes built in our lab. Pressure testing, load testing, and on-water trials verify performance against specifications.
Production Transfer
Finalized design package transferred to production. Mold fabrication, QC documentation, and first-article inspection ensure manufacturing fidelity.
Stand Out in a Crowded Market
Off-the-shelf watercraft designs limit your brand differentiation. Custom design lets you create products optimized for your target market, price point, and performance requirements.
Our design team brings 20+ years of inflatable watercraft engineering experience. We know what works in production and what performs on the water — and we build that knowledge into every design.
Design Capabilities
Drop-Stitch Core Geometry
Thread density, core height, and pressure rating optimized per product
Rail & Rocker Profiles
Performance-tuned profiles for stability, tracking, and maneuverability
Chamber & Valve Layout
Multi-chamber safety design with optimized valve placement
Material Stack Engineering
PVC denier, coating weight, and reinforcement layer specification
DFM Optimization
Design-for-manufacturing reduces tooling cost and production time
Start Your Custom Design Project
Partner with our in-house design team to create custom inflatable watercraft for your brand.